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ROBOT DISTRIBUTION

Updated

USE CASE · INDUSTRY

Welding cobot: the welder teaches by hand, the cobot welds the batch

The welder keeps the craft: preparation, tacking, setting parameters and checking the welds. The cobot takes the repetitive welds of the batch.

An Elite Robots CW Series welding cobot welds a steel frame in a metal fabrication shop.

IN BRIEF

Updated

  1. A welding cobot is a collaborative arm with a MIG/MAG torch, mounted on a mobile trolley, which the welder teaches by guiding it by hand.

  2. The Elite Robots CW Series Welding Cobot pairs a 6, 12 or 20 kg arm with a 350 A or 500 A welding machine on a mobile workbench with a magnetic base according to its manufacturer.

  3. Robot Distribution installs it in your shop, sets it up with your welders on your parts, trains them and maintains it, to buy, rent or as RaaS.

WHY

Collaborative welding

In metal fabrication and steelwork, skilled welders are scarce and part of their day goes on repetitive welds: plates, gussets, frames and brackets made in small batches. Conventional robot cells take long to program and only pay off on large runs.

The welding cobot changes that. The welder shows it the path points by hand, picks the parameters in a welding wizard and starts the batch. The station moves from one part to another, and the shop keeps its flexibility for batches of a few dozen parts.

HOW IT RUNS

How a batch runs with the welding cobot.

  1. The welder clamps the part

    He positions and tacks the parts on the station's fixturing table, as for manual welding.

  2. He teaches the path by hand

    He guides the torch to the start and end points of each weld and records them, then picks the process, current and weave in the wizard.

  3. The cobot welds the batch

    It runs the welds at constant speed and angle while the welder prepares and tacks the next part.

  4. Inspection and finishing

    The welder inspects the welds, finishes hard-to-reach areas by hand and adjusts the parameters for the next parts if needed.

A welder guides the torch of the Elite Robots CW Series cobot by hand to record a weld path.
The welder guides the torch by hand to record each weld.
A welder inspects the welds of a finished part next to the Elite Robots CW Series cobot.
Weld inspection and manual touch-ups before the next part.

THE ROBOTS

Welding cobots in our catalogue.

The whole solution · Industry

BEFORE INSTALLING

What the site survey checks before installation.

  1. Parts and welds

    Part sizes, thicknesses, weld types and torch access: the arm's reach must cover every weld without repositioning the part.

  2. Process and welding machine

    MIG/MAG, gas, wire and current needed, and whether a compatible existing machine can be reused.

  3. Fumes and protection

    Fume extraction at source, arc screens for neighbouring stations and the welder's protective equipment.

  4. Risk assessment

    The arm is collaborative, but the torch, the arc and spatter remain hazards: the zone and instructions are defined to ISO 10218 and ISO/TS 15066.

FAQ

Fabricators' questions about cobot welding.

Do we need robot programming skills to weld with a cobot?

No. The CW Series is taught by guiding the torch by hand with its Copilot handle and a welding wizard, the AUBO AWS500-C5 with a drag joystick and the ROKAE welding robot by hand guiding according to their manufacturers.

Which welding processes are supported?

Gas-shielded arc welding: MIG/MAG for the CW Series, CO₂ and MAG for the AWS500-C5, with 350 A or 500 A torches according to their manufacturers.

Can the station move around the shop?

Yes. The CW Series sits on a mobile workbench with a magnetic base and the AWS500-C5 on a trolley with a 1,320 × 650 mm footprint and a magnetic base according to their manufacturers: you bring it to the part when the part is too big for the table.

From how many parts is a cobot worth it?

As soon as the same part comes back in batches, even short ones, and the welder can prepare the next part while the cobot welds. The site survey looks at your actual parts and batches.

Send us the drawings of your welded parts. We check feasibility and size the station.

Robots, acquisition mode and delivery terms, in one written proposal.